Leading Tension Spring Manufacturers

Tension springs, also known as extension springs, are helical wound coils that are wrapped together and operate with tension. Tension springs have hooks or loops that are attached to both ends. These hooks help in attachment to other components. Read More…

Tension Springs A tension spring is a tightly wound metal coil that is designed to operate with tension. The spring stretches to a particular length as force is applied to it.

R&L Spring Company manufactures custom spring and wire formed components for industries such as powersports, automotive, medical devices, and general industrial. Products include compression, extension, and torsion springs, as well as rings, wire forms, fourslide components, and long coils. Wire diameters available from .001" to .750" in both shaped wires and flat stocks. Their...

R & L Spring Company $$$

Apex Spring & Stamping is a certified minority owned company that manufacturers springs, stampings, wire forms, clips, and fasteners. Our core industries include automotive, office furniture, medical, recreational, consumer goods, and appliances. We also specialize in value added assembly and prototyping. Our engineering team will ensure your part is both functional and cost-effective. IATF 16949 ...

Apex Spring & Stamping Corporation $$$

At Sterling Springs LLC, we specialize in manufacturing a wide variety of high-quality springs for various industries and applications. Our product line includes compression springs, coil springs, torsion springs, extension springs, and industrial springs. We take pride in our capabilities to produce springs in a wide range of sizes and shapes, from tiny springs for delicate medical devices to...

Sterling Spring LLC $$$

Coiling Technologies, Inc. has the experience and expertise to design and engineer the custom springs to meet your specific requirements. We are a leading manufacturer of high-tech, specialized springs and we are committed to providing quality products with fast lead times. Our automated process allows us to produce the reliable springs you need.

Coiling Technologies, Inc. $$$

At Bloomingburg Spring & Wire Form, we manufacture custom compression, extension, torsion and double torsion springs, clock springs, wire forms, stampings and wire assemblies. Materials used include stainless steel, brass, bronze and other exotics by request. If you need immediate help, contact our 24-hour RUSH emergency service. Let us tame your biggest spring problem for you!

Bloomingburg Spring & Wire Form $$$

Stumped by a spring? Give it to our design team of professional spring engineers; they've got the experience it takes to get the job done right! In business since 1917, we manufacture compression springs, torsion springs & extension springs. We also carry stock springs. Murphy & Read Spring Manufacturing has design software on our site to design your own spring to be manufactured by us.

Murphy & Read Spring Manufacturing Co. $$$

We offer years of combined experience and also provide production control, purchasing, and sales. We encourage creativity and empower both employees and customers. Our one-of-a-kind company provides many benefits for all our springs customers.

Anderson Quality Spring Manufacturing, Inc. $$$
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When the tension spring is at rest, it's in its compressed form, but when an external force is applied, it is extended. This extension is resisted by the tension force created in the spring, which pulls back to the original position. The tension of the spring is determined by the load applied to it. The outside diameter, coiling, and wire diameter of the spring determine its tension.

Tension Springs

How Tension Springs are Made

Tension springs are mostly made of metal, and their type depends on the amount of stress it is exposed to and other environmental conditions. The materials that are mostly used are:

  • Copper Alloys
  • Stainless Steel
  • Spring Steel
  • Titanium Alloys
  • Low Alloy Steel
  • Cold Rolled Steel

The manufacturing process of tension springs is done with highly-advanced hot and cold coiling procedures. The wire is bent, heat-treated, and finally finished or coated to protect the spring from corrosion or humidity. Tension coiling machines manufacture springs of dimensions between 0.004 to 1 inch (0.1 to 26mm).

Characteristics of Tension Springs

  • Tension springs stretch and create a load.
  • Tension springs have a little gap between the adjacent coils, and the load is applied along its axis.
  • Tension springs are durable and designed with great precision.
  • These springs have dimensional stability and high tensile strength.

Working of Tension Springs

A tension spring is a helical spring with tightly wound coils. These springs operate under applied tension. When the spring is at rest, no load is attached to its ends; the coils touch each other and are in a compressed shape. When an external force is applied, the spring stretches to a specific length. This means the components attached to spring ends pull them apart, causing tension in the spring. This makes the spring come back to its original position.

Lifespan of a Tension Spring

The lifespan of a tension spring depends on the following factors:

  • Frequency of use
  • Spring application
  • Material of the spring
  • The environment of the spring
  • Amount of the stress that is applie

The lifespan of tension springs is mainly determined by environmental factors. Exposure to sunlight, chemicals, corrosive agents, and water affects the integrity of the metal. Continuous load exposure also causes metal fatigue in the springs, which causes microcracks in its structure.

Types of Tension Springs

Many types of tension springs depend on the type of hooks or loops attached to their ends. These loops differ from one another and depend on the application type. Some of these types are as follows:

  • Machine Hooks

    Machine hooks are the most commonly used ones. It is the strongest of all the hooks because the bend radius is not pronounced. Bending ¾ of the coil can make machine hooks.

  • Cross-over Center Hooks

    Cross-over center hooks are the second most commonly used hooks. The bent radius for these types of hooks is pronounced. These hooks are made by lifting the last coil and twisting it in the middle.

  • Side Hooks

    Side hooks are ideal to use when body interference is not required during the mechanism. As the name suggests, the hook is on one side of the spring. These hooks are made by bending the last coil and are more economical than other types.

  • Extended Hooks

    These hooks are the same as used in side hooks. These are useful when there needs to be a long length inside the hooks but a shorter body. The extended hooks are the most expensive type of hooks.

  • No Hooks

    Tension springs with no hooks are the most economical ones. These are good to use as they are stress-free, and they have no trace of fatigue at the ends due to the non-presence of the hooks. Springs with no hooks have an increased pulling force and a higher lifespan for the spring.

Types of Tension Springs

Applications of Tension Springs

Tension springs are widely used in our daily life and industries. Some of their applications are:

  • Trampolines
  • Garage doors
  • Toys
  • Pliers
  • Gardening equipment
  • Weapons
  • Carburetors
  • Exercise equipment
  • Fence gates
  • Baby carriages
Applications of Tension Springs

Choosing the Proper Tension Springs Manufacturer

To make sure you have the most positive outcome when purchasing tension springs from a tension spring manufacturer, it is important to compare at least 4 to 5 companies using our list of tension spring manufacturers. Each tension springs manufacturer has a business profile page that highlights their areas of experience and capabilities and a contact form to directly communicate with the manufacturer for more information or request a quote. Review each tension spring company website using our proprietary website previewer to get an idea of what each business specializes in, and then use our simple RFQ form to contact multiple tension spring companies with the same quote.

Tension Springs Informational Video

 

Spring Power Pages

Coil Springs

Coil Springs

A coil spring is an elastic element made of metal or heavy plastic in the form of curls or ringlets of round wire or cord that is wrapped around a cylinder. The winding of a coil spring can be loose or tight in a helical shape depending on the application for which it is made...

Compression Springs

Compression Springs

Coil springs called compression springs can store mechanical energy when they are compressed. These open-coiled, helical springs provide resistance to compressive loading. When these springs are...

Extension Springs

Extension Springs

Extension springs are helical wound springs that are so closely coiled together to create initial tension in the coils. This initial tension creates resistance against the force applied to its ends for extension. The initial tension helps determine how closely and...

Metal Springs

Metal Springs

Springs are a flexible machine element that store mechanical energy when subjected to tensile, compressive, bending, or torsional forces. When the spring is deflected, it stores energy and at the same time exerts an opposing force...

Torsion Springs

Torsion Springs

A torsion spring is a mechanical device that stores and releases rotational energy. Each end of the torsion spring is connected to a mechanical component. As the spring is rotated around its axis on one end, the winding of the spring is tightened and stores potential energy...

Wire Forming

Wire Forming

Wire forming is a method for applying force to change the contour of wire by bending, swaging, piercing, chamfering, shearing, or other techniques. The various techniques for wire forming can produce any type of shape, form, or configuration...

Contract Manufacturing

Contract Manufacturing Animation

Contract manufacturing is a business model where a company hires a manufacturer to produce its products or components. It is an outsourcing method for producing products by taking advantage of the resources and expertise of an...

Metal Mesh

Metal Mesh

The phrase "wire mesh" describes two- or three-dimensional structures constructed of two or more metallic wires connected by various techniques. In a wide range of settings, wire mesh products are...

Wire Racks

Wire Racks

A wire rack is a level wire form utilized to stock and exhibit a number of products, usually retail. The bottom surface on which such goods are stored is made of several latticed or interlaced metal strands...

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